Manufacturing

Manufacturing
Benefits
Streamline operations and eliminate bottlenecks. Empower your workforce with real-time data access, optimizing workflows and maximizing productivity.
Reduce manual labor costs, minimize errors, and optimize inventory management, leading to significant bottom-line savings.
Reduce manual labor costs, minimize errors, and optimize inventory management, leading to significant bottom-line savings.
Additional Info
Experience the paradigm shift as data flows seamlessly across the production floor, fostering rapid decision-making and predictive analytics. Harness the power of real-time insights to optimize workflows, mitigate risks, and drive continuous improvement.
Embrace a future where downtime becomes a distant memory, and productivity soars to new heights. With auto-identification at the helm, manufacturing enterprises ascend to unprecedented levels of efficiency, resilience, and competitiveness.
Transform your manufacturing landscape with auto-identification and embark on a journey towards unprecedented efficiency, visibility, and profitability.
Related Applications
Inventory Management
Asset Tracking & Management
Attendance Tracking
Automatic Vehicle Identification
Cold Chain Management
Distribution Management
Facility Management
Fleet Management
Laundry Management
Location Awareness
Location-based Services
Long Range Access Control
Long Range Vehicle Access Control
Loss Prevention and Asset Protection
People Tracking
Production/Assembly Monitoring
Real-Time Localization Systems (RTLS)
Returnable Containers Management
Shipping & Logistics
Supply Chain Management
Tools Management
User Authentication
Warehouse Management
Waste Management
Yard Management
Success Stories
Data Center Automation: Leveraging RFID Technology For Critical Processes
Data center management faces challenges such as time-consuming asset inventories and maintaining compliance with regulations like Sarbanes-Oxley and HIPAA. RFID technology offers a streamlined solution, significantly reducing inventory time by up to 90% and improving accuracy. Unlike barcodes, RFID enables batch reading and real-time asset visibility without the need for line-of-sight or manual intervention. This automation helps with compliance reporting, security, and improving asset utilization. RFID also provides efficient tracking across server racks and storage areas, making it easier to manage IT assets throughout their lifecycle. With RFID, data centers can increase productivity, reduce labor, and improve security and compliance with minimal disruption.
Success Stories
High-Temperature RFID Asset Tracking Systems for Smarter Automotive Manufacturing Data Center Infrastructure: Automating With RFID
In automotive manufacturing, ensuring that each chassis progresses smoothly through the production process is critical. Traditional barcode labels and paper travelers often get damaged or lost, particularly in the high-temperature environments of the paint and baking stages. To solve this challenge, the Xerafy MICRO RFID tags, designed for extreme heat and metal surfaces, provide a durable, contactless solution for tracking work-in-progress. These high-temperature passive UHF RFID tags can withstand temperatures from 110°F to 140°F during the paint curing process, ensuring continuous and accurate tracking. This solution improves production efficiency, reduces errors, and helps manufacturers monitor each chassis’ progress from start to finish.
Learn more about how RFID optimizes automotive manufacturing.
Success Stories
How This Mining Company Drives Asset Availability with Total Productive Maintenance and Xerafy RFID
Dazhong Mining, a leading iron ore producer in China, faced challenges with asset management and inventory accuracy across its vast mining operations. With over 900 employees working 24/7 in remote locations, manual inventory checks were slow, error-prone, and inefficient. To address these issues, the company implemented Xerafy’s Cargo Trak II RFID tags to streamline asset tracking and maintenance. The RFID system allows real-time data capture, reducing inventory time by 50% and ensuring accurate records for over 270 assets. This solution supports Dazhong’s Total Productive Maintenance (TPM) strategy, enhancing equipment availability and operational efficiency. The system is now being expanded to include fixed and office assets, further driving productivity.
Success Stories
Automotive Parts Manufacturer Increases Quality With A Track And Trace System Powered By Xerafy RFID
Xingligao Automotive Parts, a supplier to Bosch, faced the challenge of managing traceability in its complex manufacturing process, where quality incidents could lead to costly product recalls. To mitigate this risk, the company implemented Xerafy’s RFID-based track and trace system, using the MICRO Industrial RFID tag. The tags, resistant to high temperatures and chemicals, were mounted on product carriers, allowing fixed RFID readers on production lines to capture and store data about each product batch. This system provides detailed, real-time traceability from manufacturing to delivery, reducing recall incidents and improving response times. RFID technology enabled Xingligao to enhance quality control, minimize costs, and ensure reliable product information throughout the supply chain.
Learn more about how RFID improved Xingligao’s manufacturing process.
Success Stories
How Mitsui MES Brings Real-Time Visibility to its Manufacturing Work-In-Process
Mitsui Engineering & Shipbuilding (MES) faced challenges managing large quantities of components—up to 55,000 parts for a single crane—from multiple vendors at its Oita Works facility. Manual sorting and tracking of these parts was time-consuming and prone to errors. To improve efficiency, MES implemented Xerafy’s Mercury METAL SKIN RFID labels for real-time, item-level tracking. These durable, on-metal RFID labels allowed vendors to pre-label parts before delivery, streamlining the acceptance process and enhancing inventory accuracy. As a result, MES saw significant productivity gains, reducing time spent on component acceptance and improving delivery efficiency to production sites. This solution not only optimized operations but also provided MES with valuable insights into their work-in-process using IoT technologies.
Discover how RFID transformed MES’s manufacturing processes.
Success Stories
Improving LPG Gas Cylinders Inventory Control: The Role of Digital Solutions and RFID
Efficiently managing LPG gas cylinder inventory presents challenges in logistics, safety, and compliance. Operators struggle with accurate tracking, inventory loss, and the complex lifecycle of cylinders that span 15-25 years. Traditional methods, like manual tracking or barcodes, can be error-prone and labor-intensive, while GPS and RFID solutions offer better efficiency. RFID, specifically UHF passive tags, provide automated, long-range tracking, overcoming limitations of older technologies. These tags ensure accurate identification, automate bulk scanning, and function well even on metal cylinders. Leading companies like Praxair and Air Liquide are already leveraging RFID for real-time inventory visibility, streamlining operations, and ensuring safety and compliance.
Discover how RFID can optimize your gas cylinder inventory management.
Success Stories
How RFID Pallet Tracking Transforms Global Logistics for a Leading Household Brand
A leading household brand needed a reliable way to track pallet shipments from its manufacturing site in Asia to five warehouses worldwide. Traditional tracking methods struggled to provide real-time visibility, leading to inefficiencies and potential losses. To address this, the company implemented Xerafy’s Cargo OUTDOOR RFID tags, designed for durability and long-range readability in both indoor and outdoor conditions.
With RFID, the company now has end-to-end visibility of pallet movements, reducing misplacement, automating inventory tracking, and improving supply chain efficiency. The system integrates seamlessly with warehouse management software, enabling better decision-making and logistics planning.
Success Stories
How Boskalis Improves Dredging Pipe Integrity and Performance with RFID Technology
Managing dredging pipes is a complex task, with challenges ranging from harsh marine conditions to inventory tracking and maintenance. Boskalis, a global leader in marine engineering, partnered with Xerafy to integrate RFID technology into their pipeline management system. By embedding rugged RFID tags in metal at both ends of each pipe, Boskalis, a global leader in marine engineering, partnered with Xerafy to integrate RFID technology into their pipeline management system. By embedding rugged RFID tags in metal at both ends of each pipe, Boskalis improved inventory accuracy, reduced manual handling risks, and streamlined maintenance tracking. This solution ensures efficient deployment, enhances pipe longevity, and minimizes operational downtime.
Discover how RFID technology is transforming dredging operations.
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Success Stories
How a Leading Appliance Manufacturer Uses RFID to Automate Mold Management
Managing injection molds efficiently is critical for high-precision manufacturing, but traditional tracking methods can be time-consuming and error-prone. A globally recognized home appliance manufacturer partnered with Xerafy to integrate RFID into their mold management system, enhancing efficiency, accuracy, and predictive maintenance. By deploying Xerafy’s MICRO Industrial RFID tags—designed to withstand high temperatures and harsh conditions—the manufacturer now tracks molds in real-time, ensuring optimal utilization and reducing downtime. This Industry 4.0 solution also improves supply chain visibility, supporting their global pallet tracking program.
Discover how RFID is transforming mold management.
Success Stories
How a Global Airbus Supplier Streamlines Tool Control and MRO Supplies Traceability with RFID
A leading aerospace supplier supporting Airbus’s final assembly line in China needed a more efficient way to track tools and MRO supplies. Manual processes led to errors, compliance risks, and inefficiencies that slowed production.
By implementing Xerafy’s RFID tracking system—featuring METAL SKIN® RFID labels, PICO Mini tags, and RFID-enabled cabinets—the company automated tool check-in/check-out, enhanced traceability, and simplified compliance reporting. The result? Improved productivity, reduced inventory discrepancies, and seamless audit readiness, all while supporting Airbus’s digital transformation goals.